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The Cost of Using Geocell vs Conventional Pavement

The Cost of Using Geocell vs Conventional Pavement

Geocell is a cellular confinement system, a 3D geosynthetic for road reinforcement. Looking at the cost of using geocell, this technology can cut aggregate costs by 30%-40% compared with conventional pavement systems.

Road pavement cross-section with and without geocell

 

Comparison of pavement thickness with and without geocell

An analytical calculation gives the design thickness when using geocell. You can contact us at +62 821-2383-4360 for a free consultation.

Geocell design thickness calculation for road pavement

With and without geocell

Based on a rule of thumb, the table of equivalent structural coefficients for sandy soil infill.

Structural coefficient equivalence table for geocell with sandy soil

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Geocell product details

Using 8” (15 cm) of sandy soil in geocell can replace 49 cm of sirtu (sand-gravel mix) in a conventional pavement structure, or 67 cm of limestone in a conventional pavement system. So how do the costs compare when using geocell on Java?

Example case: building a 1 km road, 6 m wide, on Java.

  • Unit Cost of Geocell Material

15 cm: IDR 65,000/m2 (source: Tokopedia)

Sandy soil infill (t: 15 cm): IDR 21,000/m2 (source: Dunia Pasir)

Total: IDR 86,000/m2

  • Unit Cost of Limestone Material (Without Geocell)

Limestone (t: 67 cm): IDR 106,500/m2 (source: Tokopedia)

  • Cost Difference

Difference or saving: IDR 20,500/m2

For a construction area of 6,000 m2, the potential saving is IDR 123,000,000.

That is a 20% efficiency in material construction costs. Other aspects should of course also be considered, such as efficiencies in the laying and compaction method, when weighing the overall benefits of using geocell.